Solution Solution

Solution

Selection of high-quality tires from the world

Rock Slope Stabilization Solutions

Geotechnical Considerations

Rock slopes behave independently of the strength of the intact rock. Engineering considerations such as discontinuities, groundwater, weathering, blast damage, excavation damage and slope angle can influence specific modes of failure.

Common geotechnical issues involve:

  • Dropped/fallen/de-tached blocks at surface
  • Planar sliding movements on bedding/foliation/joints
  • Wedge failure created by intersecting discontinuities
  • Block/toppling failures along steeply dipping features
  • Ravelling of finely fractured rock mass at surface
  • Weak weathered/alterered rock masses
  • Weak clay seams/fault gouge
  • Tension cracks above slope crest
  • Groundwater pressure along joints
  • Surface water entering face joints
  • Freeze–thaw and thermal dilation effects
  • Toe/scree slope erosion
  • Excavation damage adjacent to slope face
  • Loose rock blocks above roads/portals or work faces
  • Borehole conditions vary
  • Weak rock around anchor centerpieces
  • Corrosion due to aggressive environment/exposure
  • Limited access for drilling/testing on slope faces
  • Rockfall concerns during working/live installation
  • Inspection and maintenance access/utilities

Mode of failure should be considered prior to choosing any type of reinforcement products. Products designed to retain small scale fragments will not stabilize a large scale planar slide.

 

Stabilization and Rockfall Protection Are Different

Rock slope projects may require stabilization, rockfall protection or a combination of both.

Function Primary objective Typical measures
Stabilization Reduce the likelihood of rock detachment or slope movement Scaling, rock bolts, dowels, anchors, anchored mesh, shotcrete, drainage or slope modification
Surface retention Hold smaller loose fragments close to the slope face Anchored mesh, welded mesh or shotcrete where designed
Rockfall control Guide falling material toward a controlled collection area Draped mesh or suspended net systems
Rockfall interception Stop or absorb moving rock before it reaches the protected area Energy-rated barriers, catch fences, rock sheds or engineered catchment systems

Regular welded wire mesh should not be promoted as an impact-rated rockfall barrier unless the full system has been tested and certified for the specified impact energy.

 

Our Rock Slope Support Approach

Wanfeng provides reinforcement and surface-retention products that can be included in a slope-support system designed for a specific project.

Rock bolts, dowels and threaded anchor bars can traverse discontinuities to link unstable blocks to stronger rock masses. Bearing plates and steel straps can be used to spread bearing pressures on the slope face. Appropriately-selected mesh can help retain smaller rocks or be an element in a reinforced surface coating.

Project designs may also include integration with:

  • Scaling
  • Trim blasting
  • Shotcrete
  • Horizontal drains
  • Surface-water management
  • Anchored mesh or cable net systems
  • Draped rockfall mesh
  • Rockfall barriers
  • Catch ditches
  • Retaining walls
  • Toe buttresses
  • Slope instrumentation

Such complementary measures are not to be referred to as Wanfeng products unless capability is established.

Intended Functions of the System

Components working together may provide:

  • Stiffening of joint and bedding defined blocks.
  • Bridging over discontinuities.
  • Increased resistance to localized sliding or overturning.
  • Surface retention of small loose pieces.
  • Stress distribution of anchor loads with plates and straps.
  • Compatibility between reinforcement and surface retention characteristics.
  • Adequate corrosion protection for environmental exposure.
  • Inspection during installation and traceability of products.

Engineering Disclaimer

Final slope geometry, scaling, anchor location, orientation, length, spacing, load, bond zone, drainage, mesh capacity and rockfall- protection system should be designed or confirmed by qualified geotechnical, geological and structural engineers. Design should take into account geological mapping, discontinuity orientation, potential failure surfaces, groundwater conditions, seismic conditions, exposure to weather, construction access, location of protected assets and required design life. Wanfeng provides products to confirmed specifications and does not assume the responsibility of the project engineer’s slope-stability analysis or rockfall-hazard assessment.

 

Recommended Products

1.Rock Bolts / Slope Reinforcement Bolts

Steel reinforcement elements that can be installed through joints or other discontinuities to restrain individual unstable blocks.

Important Specification Parameters

  •  Diameter
  • Length
  • Steel grade
  •  Yield and ultimate load

Other Specification Parameters

  • Thread profile
  • Anchorage method
  • Threaded length
  •  Surface treatment

2. Fully Grouted Threaded Anchor Bars

Threaded steel bars designed for project specified grout or resin anchorage for use in rock slope reinforcement projects.

Important Specification Parameters

  • Bar diameter
  • Bar length
  • Yield strength
  • Ultimate tensile load

Other Specification Parameters

  • Thread direction and pitch
  • Coupler configuration
  • Bond-length requirement
  • Corrosion protection

3. Rock Dowels

Untensioned reinforcement elements that can be specified to cross discontinuities and develop their resistance as the supported rock mass begins to deform or move.

Important Specification Parameters

  • Bar diameter
  • Dowel length
  • Steel grade
  • Yield and ultimate strength

Other Specification Parameters

  • Grout arrangement
  • Coupler compatibility
  • Centralizer requirement
  • Surface treatment

Additional Information

Whether an element is designed to be a tensioned bolt, untensioned dowel or a prestressed anchor must be clearly stated on the approved engineering specification.

4. Long Anchors / Cable Reinforcement

Long reinforcement elements that may be considered where a potential failure surface extends beyond the reasonable length of conventional rock bolts.

Important Specification Parameters

  • Bar or cable diameter
  • Total length
  • Steel or strand configuration
  • Minimum tensile or breaking load

Other Specification Parameters

  • Bond length
  • Free length
  • Coupling arrangement
  • Corrosion- protection system

Additional Information

Long or prestressed anchors will require project specific engineering design, load testing, detailing of anchorage method and corrosion protection. Cable bolts should not be automatically assumed to be directly equivalent to permanent geotechnical anchors.

5. Bearing Plates

Steel plates used to help transfer and distribute bolt or dowel loads against the slope surface.

Important Specification Parameters

  • Plate dimensions
  • Plate thickness
  • Hole diameter
  • Steel grade

Other Specification Parameters

  • Flat or domed profile
  • Load or deformation performance
  • Washer arrangement
  • Surface treatment

Additional Information

The size, thickness and seating arrangement of the plate should relate to both the existing surface condition and the design load. Very weak or open and irregular collar zones may require engineered load distribution details to ensure local bearing stresses remain low.

6. Welded Wire Mesh

Steel mesh panels that may be used for local surface retention or as reinforcement within project specified shotcrete.

Important Specification Parameters

  • Wire diameter
  • Mesh aperture
  • Panel dimensions
  • Weld strength

Other Specification Parameters

  • Edge- wire configuration
  • Panel overlap
  • Fastening arrangement
  • Galvanized or uncoated finish

Additional Information

Welded wire mesh should not automatically be considered suitable for use in high energy rockfall interception applications. Its specific role and performance capacity must be clearly defined on the approved engineering design.

7. Steel Straps

Flat or profile steel components that may assist in distributing restraint between adjacent reinforcement elements.

Important Specification Parameters

  • Width
  • Thickness
  • Length
  • Hole spacing

Other Specification Parameters

  • Strap profile
  • Hole diameter
  • Steel grade
  • Surface treatment

8. Nuts, Couplers and Accessories

Coupling components that are matched to the specified thread, required anchorage arrangement and mechanical performance requirements.

Important Specification Parameters

  • Thread type and size
  • Nut or coupler dimensions
  • Steel grade
  • Surface treatment

Available configurations may include:

  • Nuts
  • Couplers
  • Washers
  • Centralizers
  • Spacers
  • Installation accessories

 

Rock Slope Stabilization Selection Matrix

Typical slope condition or failure mechanism Typical requirement Products or systems that may be relevant
Isolated loose block Localized block restraint Rock bolts or dowels with bearing plates
Planar sliding along a persistent joint Reinforcement across the potential sliding plane Engineered bolts, dowels or anchors
Wedge formed by intersecting joints Reinforcement oriented across controlling discontinuities Project-designed bolts or anchors
Toppling blocks Restraint of rotation and separation Engineered bolts or dowels with suitable surface connections
Closely fractured surface rock Surface retention Anchored mesh, welded mesh or shotcrete where designed
Ravelling of small fragments Retention or controlled collection Mesh system selected for the fragment size and slope geometry
Weak or weathered collar material Wider surface load distribution Suitable bearing plates, washers, straps or reinforced surface treatment
Deep potential failure surface Reinforcement extending into stable material Long bars or geotechnical anchors designed for the identified surface
Groundwater in discontinuities Reduction of water pressure Engineered horizontal drains and surface-water control
Wet or chemically aggressive environment Corrosion resistance Galvanized, coated or multi-layer protected components
Rockfall requiring controlled descent Guide material toward a catchment area Engineered draped or suspended mesh
Rockfall above a road or structure Intercept moving blocks Tested energy-rated barriers or protective structures
Erodible seam or localized weak zone Surface protection and reinforcement Shotcrete with mesh and bolts where designed
Seismic or dynamic loading Verified deformation and energy capacity Only components or complete systems with applicable test data
Long-term permanent stabilization Durability, inspection and traceability Products with verified long-term protection and documentation

Design Note

This grid is meant as a preliminary guide only and does not constitute a slope design.

Bolts should be installed based on the geometry of the potential failure surface and not just in a uniform grid without consideration of the potential failure surface. Anchorage into resisting material is required.

Things to check by the project engineer include:

  • Failure surface
  • Anchor force needed
  • Capacity of bar/cable
  • Bond length
  • Angle of anchor
  • Plate and connection strength
  • Corrosion protection
  • Drainage
  • Global slope stability
  • Rockfall path & Energy

 

Made-To-Order Products for Slope Projects

Wanfeng is able to review customer approved drawings and product schedules for manufacturability.

Customization options available include:

  • Bolt, bar or dowel dia.
  • Total length
  • Thread profile, pitch & direction
  • Threaded length
  • Steel grade
  • Mechanical properties
  • Coupled-bar details
  • Plate size/thickness
  • Plate profile & hole dia.
  • Mesh wire diameter
  • Mesh opening & panel dimensions
  • Steel strap profile & hole spacing
  • Nut & coupler configuration
  • Centralizers and spacers
  • Hot-dip galvanizing
  • Project specific coating
  • Product marking
  • Batch marking
  • Bundle configuration
  • Export containerization
  • Inspection and test reports

All material specifications, tolerances, loads, coatings, etc. must be verified against an approved drawing or technical specification prior to manufacturing.

 

Manufacturing / Quality Control Stage

Quality-control criteria listed below should be applied to the product, project specification and agreed inspection plan.

Raw Material Inspection :

  • Material certificate review
  • Steel grade confirmation
  • Heat-number confirmation
  • Chemical composition confirmation where specified
  • Incoming material size inspection
  • Surface- defect inspection

Dimensional and Thread Inspection :

  • Diameter & Length check
  • Straightness inspection where applicable
  • Thread profile & pitch inspection
  • Threaded- length confirmation
  • Plate dimensions / hole-size confirmation
  • Strap dimensions / hole-spacing inspection
  • Mesh aperture / panel-dimension confirmation
  • Nut & coupler fit confirmation

Mechanical and Load Testing :

(Yield strength / ultimate tensile strength / elongation / etc.)

Where applicable, may include contractually specified:

  • Bolt, bar or dowel break testing
  • Nut / coupler proof-load testing
  • Bearing-plate load or deformation testing
  • Mesh weld shear testing
  • Coating breakdown testing where specified
  • Test samples as required by project specification

Weld Quality Inspection :

  • Weld- position inspection
  • Weld consistency inspection
  • Visual inspection for incomplete welds
  • Panel- dimensional inspection
  • Weld shear or strength testing where specified

Surface Treatment Control :

  • Surface preparation inspection
  • Coating thickness measurement
  • Coverage / appearance inspection
  • Thread-fit inspection after coating
  • Repair criteria for allowed coating damage
  • Packaging criteria for coated products

Identification and Final Inspection :

  • Heat or batch identification
  • Marking of product
  • Inspection records/documentation
  • Quantity check
  • Drawing & PO review
  • Packaging inspection
  • Shipping-document confirmation

Certificates and Test Reports :

Any certification or third-party test reports claimed should be published :

  • Certificate/report number
  • Issuing party
  • Which facility was used to manufacture/test
  • Which products were tested
  • What property was tested
  • Test Standard
  • Issue date & valid dates
  • Downloadable pdf copy.

ASTM, EN, ISO, AS/ NZS or project standards should only be listed if that standard conforms to the specific product being supplied and the supply scope.

 

Corrosion Protection/Durability

Rock slope elements may be exposed to rain, groundwater, salts, temperature fluctuations and atmospherically corroded. Consideration may need to be given to the following when assessing project durability:

  • Intended service life
  • Atmospheric exposure classification
  • Groundwater chemistry
  • Chloride / salt loading
  • Freeze–thaw cycles
  • Damage during transportation / installation
  • Degree of grout coverage
  • Exposed threads and plate surfaces
  • Dissimilar-metal interactions
  • Drainage around anchor heads
  • Inspection and maintenance access
  • Some of the following finishes may be used:
  • Uncoated steel if allowed for specific applications.
  • Hot-dip galvanizing
  • Project specified coatings
  • Protected threads and mating components
  • Layered protection if specified by the engineer.

It should be noted that the coating selected needs to be compatible with the bolt, nut, coupler, grout and installation method. Simply specifying galvanizing is not sufficient for every permanent anchor application.

 

Installation, Inspection and Maintenance

Product performance will be determined by how well it is installed and the overall stabilization system.

Consideration should be given to the following items when preparing an approved work plan:

  • Pre-installation geological mapping
  • Scaling and removal of loose material
  • Safe access and fall protection
  • Setting exclusion zones beneath works areas
  • Borehole position & orientation
  • Borehole depth & diameter
  • Cleaning of hole
  • Water bearing holes
  • Placement of grout or resin
  • Required bond length
  • Tension or torque of bolts, where applicable
  • Seating of bearing-plate
  • Mesh tension, overlap and fastening
  • Damage to coating
  • Proof / Acceptance testing
  • Installation records
  • Drainage outlets
  • Inspection following heavy rain events.
  • Inspection following freeze–thaw events.
  • Inspection following blasting or seismic events.
  • Monitoring cracks and movement of blocks
  • Cleaning debris that has accumulated on mesh systems.
  • Repairing/replacing damaged components.

Maintenance Indicators

A properly designed inspection program may include checks for:

  • Loose nuts
  • No longer seated against the slope.
  • Bent or sheared reinforcement.
  • Cracked or separated shotcrete.
  • Corrosion.
  • Broken mesh wires or welds.
  • Open joints or new tension cracks.
  • Rock accumulation on rear of mesh.
  • Blocked drains.
  • Corrosion around anchor heads.
  • Rockfall debris appearing at toe of slope.

Frequency of inspections and necessary corrective actions should be clearly outlined by the asset owner and consulting engineer.

 

FAQ

1. What products can be used to stabilize rock slopes?
Rock bolts, dowels, threaded anchors, bearing plates, mesh, steel straps, shotcrete, drainage and slope modification are just some of the tools that could be used as part of an engineered slope stabilization system. The correct combination will depend on the nature of the failure mechanism, and no single solution will be ideal for every rock slope.
2. How do rock bolts help stabilize a slope?
Rock bolts can traverse joints or potential sliding surfaces and link an unstable block to surrounding competent rock. If used correctly their strength and orientation can help constrain movement. Factors affecting performance include bolt length, orientation, anchorage, load capacity and installation quality.
3. What is the difference between a rock bolt and a rock dowel?
Rock bolts are typically tensioned to apply or maintain a known load. Untensioned dowels rely on movement to generate resistance within the ground. Language varies between projects so the required structural performance should be clearly specified rather than assumed based on naming.
4. Is welded wire mesh acceptable for rockfall mitigation?
If properly designed welded wire mesh may be suitable for small scale surface retention. However, high energy rockfall applications should not expect welded wire to reliably absorb impact energy. Both energy-rated barriers and flexible rockfall mitigations require testing of the complete system.
5. What is anchored mesh vs draped mesh?
In anchored mesh applications mesh is fixed to the slope and may assist in holding material close to the rockface. Draped mesh does not require slope fixation and is normally designed to direct falling debris into a collection zone. Both systems have different design functions and capacity requirements.
6. How should I select rock bolt length and orientation?
Orientation and length should be selected based on geological analysis of the structure, discontinuities or expected sliding surface. Consideration should be given to ensuring the reinforcement can extend far enough into stable material to develop the required strength.
7. Why is drainage important for rock slope reinforcement?
The presence of water can increase pressures within fractures, reduce the effective strength along potential sliding surfaces, or encourage weathering. Drainage should therefore be considered where possible, but care should be taken to design solutions that are suitable for each individual slope.
8. Can Wanfeng produce reinforcement from slope-support drawings?
Yes, approved slope-support drawings can be reviewed for availability of materials, specific dimensions, threads, load capacities, coatings, required testing and feasibility of production. Production should only commence after receiving technical confirmation from Wanfeng.

 

 

Products
Contacts
WhatsApp
Email